So I finally got a free weekend to install the boss coilover kit from Halo Lifts. There's a few critiques I have but overall I recommend the kit to anyone looking for a good alternative to stock replacements.
Let's talk about the install. Rear was no problem at all. Both shocks came out easy for 8 year old hardware and 90k miles. Old Ubolts and all also came off super easy. Total time on the rear was between an hour and two hours. That was just taking my time and showing my buddy that came over how to do stuff and teaching other things along the way. The front actually came out really easy too, I had a 2" RC level kit the went between the strut and LCA. So I took al that out with only unbolting the 3 bolts on top of the shock tower and 2 going through the RC level.
The install was a little bit of an issue. Considering the coilovers from halo lifts come set at 2" and each spacer provides an additional .5" of lift for a total of 3" if using both spacers on both sides. I really wanted to go up to the 3" regardless what everyone on here said about possibly needing new UCAs because of the bump stops. (Let's go ahead and throw out there that I have a 2wd so CV angles do not matter.) with the truck jacked up and UCAs resting on the bump stops the coilovers fit right in didn't have to pry on anything at all. Now time for both spacers. So I took a large pry bar and placed in between the lower part of the strut and the LCA, before prying I dropped a screwdriver from the top down in both holes to keep it semi lined up while prying. Let me tell you of the hell it was trying to get both in there. Two spacers on each side with stock UCAs are NOT I REPEAT NOT GOING in there. So I settled for 1 spacer for a total of 2.5" of front lift. That wasn't too bad to get in there with an extra set of hands. Now for the hardware, the bolts supplied that go through the LCAs have a large shoulder on it that isn't threaded. If you aren't using any spacers these will not work. They work for only 1-2 spacers. Needs to have about .5"-.75" less shoulder for no spacers I believe or just get a fully threaded bolt.
Once I put in one spacer I noticed that there was absolutely no clearance between the UCAs and the bump stops, but I figured once I set the truck back down it would raise off them and the coil overs would settle. Well I was wrong about them raising off the bump stops. Maybe they will settle a bit. They seem to be resting on them though, or only a mm or two off of them. Measurements before with the level were both fronts were sitting at 40.5" and after the coils with one spacer I'm sitting at 41.5. This doesn't seem right so I'm going to have to get under there and do some checking. (Doing the review as I go) so nothing seems out of place and everything is good and snug. I will call Alex Monday or see what y'all suggest looking at.
Complete measurements
..........Before/After
DF.........40.5/42
PF.........40.5/42
DR........40.5/40.75
PR..........40/41.5
Not sure why the driver rear is 3/4 in lower that passenger rear either. But it was lower stock too, maybe the leaf springs need re arching.
Had to do a test drive anyway so onto the test drive!
I've ridden in several imports with coilovers and it was pretty smooth so I had really high expectations with this kit on my truck. Now I didn't expect to run over logs and not feel them. You will still feel things but the shock from a pothole is far less than it use to be. There is also more confidence because of the planted feeling around curves. Not that I race my truck but the body roll is far less than oem. (the next statement is stupid with everything mentioned before I know) took a curve a little faster than I should to "test" and the tires chirped a bit and the truck was pushing a bit around the curve very impressed with a big truck handling as well as it did. Coming from formula style racing that I used to do in college it exceeded my expectations for a truck.
Overall recommend the kit completely but I strongly urge you to get some new UCAs too. Rough country has some for like $250 that I think I will be getting very soon.
I will be posting pics later today to showcase in my build thread and I will link it here once I do so.