I've been chasing my tail on this same problem (2005 GMC Sierra 5.3, Z71, Auto-Air, etc...
What I'm about to copy/paste here is my notes as I diagnosed this system... sorry if it's a little cryptic.
I've watched videos and some are exceptionally good and useful if you want to understand the Series/Parallel system - fascinating! (
a good video here )
OK --- There are a lot of things that have to be in perfect planetary alignment to make it all work well. Beware that some of the circuits that qualify the fans and HVAC operation are both digital (CANBUS) and analog (Class 2 Com) --- etc., so be sure you know where you are poking that probe tip!
I start with the fuses --- and I found some interesting things that don't make any sense at all --- but I'll post my latest adventure.
Here's my first chapter --- enjoy.
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Look in center panel and go to: Battery Supply 1 of 2
Look at the three relays --- two have a 40A fuse and the one in the center has a 10A fuse.
I'm interested in the center 10Amp fused relay. I cannot follow to where and from what the two connexs go-come-arrive ... all I see is the energizing circuit, not what the points energize or ground.
Here's the symptoms ---
The compressor and fans are inoperative for any/all HVAC settings.
The scanner says the command is coming from the HVAC Control Head >>> OK.
There is no Apply Voltage to the compressor clutch
The fans APPEAR to have 3-speeds --- but maybe only 2. This is not confirmed yet.
The engine, when it hits 205°F - then the fans both go on High Speed and eventually cycle off as the CTS is satisfied.
The cluster gauge works WNL.
The scanner reports the same values as the dash gauge says it is.
I assume this is the only CTS for both the computer and the gauge.
(this is correct)
View attachment 972843
Jumping the Low Pressure sensor on the Reciever-drier does not do anything.
I cannot find any voltage going to the clutch, but there is a digital signal from the 3-point connex that I BELIEVE reports the pressure in the freon lines.
At rest, there is @160lbs pressure in the High Side; this is enough to qualify the system I believe.
(I later found this is too high!)
If the #3/10Amp relay is removed, the fans don't operate even if the CTS says it needs them to run.
Plugging the #3/10Amp relay in when the command from the CTS is ON --- the fans (plural) go into High Speed.
I have confirmed that #1/40Amp relay runs the right cooling fan ... and ... the #2/40Amp relay runs the left cooling fan ...
.......... these results were established by jumping the #30 lug to #87 on the circuit board for each relay --- and the individual fans worked.
<yippee>
View attachment 972844
#3 /10Amp relay
(picture posted above ^) ) is a 5-pin version and to understand the 4-pin types,
ignore the pin #87a--- so it is a simple two way On-Off circuit --- and with this I agree --- but WHAT doe it turn On/Off?
(I didn't know at this point --- but it was a-coming!)
(continued on the next blank page because I sdomn't know if I've exceeded the image file size limit.)