Got some time to do the thermostat bypass today and it was one of those expect the worst and hope for the best things given that I’m in the northeast.
After getting the transmission lines off this is what I was left with. Here’s my thermostat housing.
The first thing I was worried about was the snap ring. I was hoping it wasn’t going to be rusted or too corroded to the point that it wouldn’t pop out. After some WD40 and using a pick to clean out the holes in the snap ring, I was able to slowly use my snap ring pliers and work it out.
The next “worry” I had that I had to tackle was if the cap was corroded to the point that it “welded” itself to the housing. With a pair of vise grips I was able to gently wiggle the cap loose, and eventually off.
Contents of the thermostat housing, even have some gunk on the cap.
The inside is incredibly clean, especially since I had the transmission flushed less than 5K miles ago.
Contents of the STL010 bypass kit
Put the O-Rings onto their corresponding parts
All parts fully assembled and back in the housing
Snap ring back on and fully seated
Fully cleaned up (as best as I could)
All re-installed in the truck!
Just make sure that the lines are clipped in properly and fully before starting the truck or it will pile all of its transmission fluid… Ask me how I know… lol