Last night when it had cooled of some here...(like in the upper 80's and 90 something % humidity :roll: ) I ran out and tried to mow the yard real quick. I had the three kiddos my myself so was trying to hurry and keep an eye on them. I finished up the back yard and moved to the front having them all follow me. The youngest in here little pink push toy.
Since I was in a hurry...after to passes across the front section between the road and the sidewalk...I was zipping around the hydrant that is on the corner between my property and the neighbors...and somehow hooked the cable that connects to the engine shut off safety bar. So the mower stalled and would not crank back up. Dripping with sweat...trying to look it over and having three kiddos tired of sitting around in the heat...it was apparent I had botched up something and would have to do some heavier disassembly to see what the deal was.
Did not get the front yard finished...but after my wife came home...was able to start into more exploring. It seems I stretched the cable some so that the kill switch was activating all the time (grounding out) and not allowing it to be ungrounded and the engine to run. Looking up on youtube and whatnot...it seemed like a fairly straightforward job to just wire in a kill switch (run stop) and just do away with the bar thing all together. This is basically how they used to be anyway...before some nitwit decided they could walk around with it running and grab the deck to pick it up and prune bushes with it...and lopping off fingers and suing the mower company...and winning...and now all sorts of safety stuff and warning stickers on everything...anywho...
I remembered I had a SPST toggle switch somewhere and began to rummage for it. Located it and it was a nice sealed one that was perfect for this. Did not take a pic..but it seems these are pretty pricey...
https://ebay.com/itm/Taylor-Cable-1026- ... 0005.m1851
The mechanism is pretty extensive just to connect and disconnect the ground to the coil on this thing...so got rid of a lot of clutter on the side.
I also found just the perfect length of scrap wire that had two strands of 18 GA individually encased in some semi-rigid outer casing that seemed perfect for the mower to help prevent abrasions and whatnot. i have some wire loom...but it is cheap stuff and soft and really not ideal so this stuff was perfect.
I soldered in a spade lug to connect to the flat spade on back of the coil...and a loop to connect to the side as a ground. Did not take a lot of detailed pics of all this due to the late hour and i was trying to hurry.
Here is the after's with the switch mounted up near the handle for ease of turning off quickly if I need to. The toggle did not come with a plate...so looking around for an on off one. Run Stop would be more accurate...but the other is super common and low cost.