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Malaki 2003 1500HD Build

9664 Views 138 Replies 22 Participants Last post by  Malaki
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Well I wasn't expecting to start a build thread again so soon. Especially not one for a 2003 again but here goes.

Here is my current truck (I am trading in soon) 2015 GMC Sierra (build thread) Malaki 2015 Sierra Build
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I got a phone call from my father that works at a dealership about this 2003 1500HD with only 135,XXX miles that he could get me for a good deal. So I went in and looked at it and took it home to test drive. It has it's flaws but they all are normal for what it is. It has a manifold leak, Rust on the rockers and a couple dents. Nothing that can't be fixed. Dad called me a couple days later telling me someone else was wanting to buy it so I made the decision to jump on it and take on the new adventure. Here are the pictures of when I first took it home.
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The interior looks immaculate. It looks like the back seat has never been sat in.
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Future plans.
- Fix manifold
- Tool box
- New taillights
- Towing mirrors
- Exhaust
- Bigger tires

More to come

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Thats actually what I wanted was the 285s but i couldn't find any for a good price so I settled for the 265s. Anything looks better than those awful 245s. Haha
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Got the ole 6.0 detailed and looking good. It cleans up very nicely. I've already had multiple people tell me they want first dibs when I sell it. I haven't drove it much because I have been enjoying my GMC. When we get more snow I will be driving this truck every day.
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I went to the junk yard to get a gas door and they only had 1 that wasn't rusted out. And to my surprise it was actually green :shock: So I put that on to clean up the side.
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Put me down on the dibs list. Looks freakin sharp!

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Need some undercoating on that frame...

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Not that you don't have enough to do, but the passenger rear wheel needs a center cap and she'd look sweet with a little tint added!
I am looking at getting new wheels from OEWheels for it so for now I am not going to get a new center cap unless I don't get new wheels. Tint may come in the future.
GobblerK5 said:
Need some undercoating on that frame...
This summer I plan on doing something with the frame. I want to wait til it is warmer.
MOFF214 said:
Put me down on the dibs list. Looks freakin sharp!
Thank you! I will put you on the list haha
What kind of wheels where you looking at?
I hear ya on waiting til summer. Don't forget the POR15 rubberized undercoating that I used on mine. It's holding up really well.

Good deal on the green gas cap door...super lucky there! And that green sure does shine up nice. How's the roof look?

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The roof looks good, No peeling or rust. I will most likely use POR15. I used that on my old 03 and it worked great.

These are the wheels that I would like to get for it. I think it would make it look a lot newer and really sharp with 20s.
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Took it out to make sure the 4x4 is working properly...and maybe to play in the snow a little :D
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This really make me miss my ol' 2002 1500HD. I think that I might have to pick myself up one after I buy a house.
How are you liking the power of that 6.0, any plans for power upgrades or a different sound out back? The 6.0s have a nice deep sound, and int he 1500HD a sleeper for sure! I really like the green as well! Nice clean truck. What is the next thing you plan on doing?
The OE 20's look awesome on this body style. but then I am a little biased lol. I used oem ones with billet steel adapters 1.5" thick. It put the rims out but still within the confines of the fender flare. I have the ones with grey pockets and the inside of the rim is grey as opposed to polished. One set on my 2017 and the other on my 2004.
I bet those look great! I have their wheels on my GMC and I love them. I think the grey pocket ones would look sharp.
zachfletch573 said:
This really make me miss my ol' 2002 1500HD. I think that I might have to pick myself up one after I buy a house.
I didn't realize how much I missed my old 03 until I started driving this again. If you find a nice one keep ahold of it. these things are so hard to find. No one is selling them around here.
ProfBrown said:
How are you liking the power of that 6.0, any plans for power upgrades or a different sound out back? The 6.0s have a nice deep sound, and int he 1500HD a sleeper for sure! I really like the green as well! Nice clean truck. What is the next thing you plan on doing?
I love it. This is my first 6.0 so I really like the extra power. I would really like to get an exhaust down the road but that would take away from my goal of keep this truck as cheap as possible but we will see. I don't have to many plans other than new wheels and tires and maybe a brush guard and window tint. But I am sure that will change soon enough. I really just want to clean it up and maintain it so it stays nice.
Just got done doing the light mod on the ole green beast with some extra diodes I had laying around. I forgot all about it until my buddy said something about doing it to his truck. I love the extra light output it gives.
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Had to do a Chinese fire drill with the vehicles today. I want to keep the "vehicle of the day" in the garage so I don't have to walk to the 2nd driveway and scrape off the truck before I go to work. I attempted to kick kaylas car out of the garage but that didn't go so well :lol:

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Malaki said:
ProfBrown said:
How are you liking the power of that 6.0, any plans for power upgrades or a different sound out back? The 6.0s have a nice deep sound, and int he 1500HD a sleeper for sure! I really like the green as well! Nice clean truck. What is the next thing you plan on doing?
I love it. This is my first 6.0 so I really like the extra power. I would really like to get an exhaust down the road but that would take away from my goal of keep this truck as cheap as possible but we will see. I don't have to many plans other than new wheels and tires and maybe a brush guard and window tint. But I am sure that will change soon enough. I really just want to clean it up and maintain it so it stays nice.
Do an exhaust if nothing else, even a catback. The factory setup on your truck is so restrictive it's not even funny. Neither my 04 or 05 would really pull above 5 grand, it was just noise with the stock exhaust. When the 04 had it's original 6 liter with long tubes and 3" duals even with no other changes it felt like it picked up 50 hp. Funny thing was my 05 was the same way when I did a 3" dual in 4" single out magnaflow. They both actually pulled to 5600 to 5700 rpm with no falloff in power ( I shift my LQ4's at 6000 rpm) and just nosed over a touch before the shifts.

The 1500HD have that dinky muffler and single 2 7/8" tailpipe and it's killing a lot of power.
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