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SES and Infamous P0440 Code

6.3K views 3 replies 4 participants last post by  cboneill  
#1 ·
I've only had the truck a few days but I am getting the infamous P0440 and SES light. New gas cap, reset ECM and got light back after 100 miles or so. Reading, I suspect it may be the vent valve or the vent valve solenoid. I found the thing above the tank and under the bed. My hands are way too big to try to do anything with it there.

Is there a "how to" on the test and or the replacement of this thing? I am assuming raising or removing the bed may be the best answer?

Thanks,
 
#2 ·
If it's on top of the tank, a lot of people just remove the drivers side attachment bolts for the bed and loosen the passengers side. You can (with a helper) tilt the drivers side up to get to the top of the tank. You should also have to remove the filler neck from the bed side.
 
#3 ·
These are the things that can cause that code:

•A disconnected or malfunctioning fuel tank pressure sensor
•A missing, malfunctioning, improperly installed, or loose fuel cap
•A disconnected, damaged, pinched, or blocked EVAP purge line
•A disconnected or damaged EVAP vent hose
•A disconnected, damaged, pinched, or blocked fuel tank vapor line
•A disconnected or malfunctioning EVAP purge solenoid
•A disconnected or malfunctioning EVAP vent solenoid
•An open ignition feed circuit to the EVAP vent or purge solenoid
•A damaged EVAP canister
•A leaking fuel sender assembly O-ring
•A leaking fuel tank or fuel filler neck

There's a 26 step diagnostic in the shop manual and most of it requires specialized equipment. For visual inspections look for very clean areas around vent line connections, especially on the gas tank.
 
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