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02 Sensor (B2S1) Heater Circuit Repeatedly Failing

1.9K views 6 replies 5 participants last post by  Purpler1500  
#1 · (Edited)
This has been an ongoing issue with my 2008 Silverado 1500. I'll give a run through everything and get to the point.

CEL came on, I did not get the codes checked right away. After maybe 50 miles driven after it came on, it started to run a little rough. I checked the codes P0050, P0059, P0155 -- all related to B2S1 heater circuit. I replaced the 02 sensor with an Amazon cheapy (mistake) and it ran fine for a day or so, and then started misfiring bad. All misfires were on Bank 2, same as the bad sensor. Testing the heater wires on the original failed sensor and the failed amazon sensor, there was no continuity on the circuit, so the heater had burned up on both. For a quick test, I put the known-good OE sensor I had taken out of Bank 1 -- circuit had continuity, resistance tested between 10-20 ohms on that one. It cleared the code and ran fine for a while. Then it threw the codes again and the issues returned. I took that sensor off and tested the resistance, it was not open but it was lower than before, in the 6-8 ohm range. At this point I bought a Walker brand sensor from O'Reilly's -- and a new MAF sensor because I saw it mentioned a few times. (fyi I also replaced the amazon sensor i had put on Bank 1 because I didn't trust it). After those were installed it had no codes and ran great for a little more than 3 weeks, which brings me to where I am now, with the codes and misfires returning. I checked the resistance on the Walker sensor that is installed and it was 3-5 ohms.

I checked the heater circuit terminals on the wire harness with key on Run (engine off) and it is running 12 volts as it should. I have tested the positive wires for a short to ground and didn't find anything. Both fuses related to the 02 sensors are good.

At this point, I will have to do another replacement but I would be doing so with the expectation of failure in at some point. I have been told that I should get the GM genuine sensor, as all the aftermarket ones are prone to fail -- some more than others. I hate to spend the money on that sensor if there is something else causing the heater circuit to burn up.

What I think my next step will be:

I have the pinout information for the control modules and plan to run new wires directly from the modules to the sensor plug -- to eliminate the chance of an intermittent short that I didn't fine through testing but is happening when the truck moves around. Couple that with a new sensor and I will see what happens.

I wondered if anyone else had thoughts on this or had seen this issue. Am I on the right track?
Could it really be as simple as cheaper aftermarket sensors not being durable and prone to failure?
 
#4 ·
Following up, as davester suggested, I did read through the diagnostic procedure -- a lot of which I had done already. I made a circuit tester with one of the failed sensors and a turn signal lamp and confirmed that the heater circuit is functioning as it should be. Checked for short-to-ground/short-to-voltage on the circuit and found nothing. Negative wire has continuity from sensor terminal to pin on the ECM, the wire is intact. I'm satisfied that it is not a wiring issue and that I should have listened to my mechanic buddy from the start and ordered GM Genuine (which are AC Delco in this case) sensors from day 1. Reading elsewhere, this generation of engines is notoriously picky about the 02 sensors. All of the sensor failures make sense due to age of the sensor, the sensor being Amazon junk, or the fact that these don't like aftermarket sensors. The Amazon sensor that I put on Bank 1 -- I swapped both upstream at the same time -- caused a fuel trim code on that side almost immediately, along with Bank 2's failing completely. Fuel trim code was fixed with a Walker sensor installed, Bank 2 issue resolved for awhile with a Walker.

Long story short. Wiring seems to be fine from the series of tests I put it through.
2 GM Genuine AC Delco's from RockAuto (which were actually slightly cheaper, shipping and all, than 2 Walker's from O'Reilly's) arrived in the mail today and will be going on tonight.
Also going to change spark plugs since they are older and bank 2 has been seeing rich conditions during this ordeal.