I am working on a friends 1999 Silverado K1500 160,000 miles on it, Misfires on cylinder #3. He has gone though all the steps many of you have reported. New Spider, Wires, Plugs, Cap, Rotor and much more. Still had #3 misfire. He loves this truck, has put a ton of money into it, new Paint, new front end rebuild. If it needed it he did it. He kept going back to shops trying to fix this misfire. He dumped thousands of dollars into it before he called me for help. I am not an expert but have 40 years in the industry, I was ASE certified in Engine Repair , Engine Performance and all 5 areas of Engine Machine so GOLD certified ASE but with no prior Vortec experience except for one truck, I come to the forum to see what I should know before working on a set up I do not know.
He supplied paperwork showing this truck had recently had a compression check on #3 and it had 165 PSI so I did not double check that. I did determine that the lower intake manifold was leaking a tiny bit of coolant and had a slight vacuum leak right at the #1 and #3 hold down bolts. I pulled the intake, the gasket was broken at the front from being over torqued by one of the shops he paid dearly, but he has been chasing the #3 miss since 2019. With the lower manifold gasket repaired, upper manifold gaskets replaced and checked for straightness the engine fired up beautifully, zero misfires on any cylinder. Fuel Trims were adjusting back to normal within 5% and getting better. Ran it for a good hour. On initial Test drive it feels great, transmission shifting really smooth and then bang, #3 misfires come back and it forms a dead miss on #3.
When we got home I went back to basics, took my own compression check, Leak Down Test, found near zero compression #3, leak down was over 90% leak at 100 PSI. ????? I know this cylinder was running perfectly just 30 minutes ago? Took a vacuum check and it had 18.5 inches at idle with one dead cylinder. That seemed impossible to me. I Pulled the valve cover, with the leak down tester hooked up and pushing 100PSI into #3, Rocker arms removed I still had 90% or more leak on 3. I took a pry bar and pulled up the exhaust valve because my leak was into the exhaust and not the intake. By pulling up on the #3 exhaust valve the cylinder sealed up and my leak down was now only 5%. If I tapped on the exhaust valve with a ball pen hammer the leak down jumps back up to more than 90% leak and the valve does not snap closed after the tap. With the exhaust valve pried up a little and the leak reduced to under 5% I could tap the intake and hear the valve snap closed after each tap. With 100 PSI in the cylinder the valve springs are no longer in play, the air pressure will hold the valves firmly in place.
I did some GM bulletin checks and GM claims the valve spring issues they had did not start till 2002 and ran through 2007 I think? 1999 did not come up for valve spring failures.
Pulled both heads, really stunk having to do this 2 days after removing the intake manifold for the gasket repair. The sticking exhaust valve did have carbon build up on the stem keeping it from closing. I think the Build up has just been getting worse since 2019 when the misfires started, truck only goes 2-3,000 miles a year. Driver never pushes it to blow out the exhaust he pampers it everywhere he drives.
A buddy owns the machine shop I use, we have been friends 40 years and I trust his opinion completely. He says he can't count all the vortec engines he has fixed for random misfires caused by the sticky exhaust valves. It just slowly builds up till it becomes a factor. My guess as to the cause would be a little oil getting past the valve stem seal and burning to the surface of the hot valve caused the build up.
When the valve sticks open you have a dead miss, when it starts moving again you might have a perfectly good running engine making this issue very hard to find.
In my buddy's case initially it only happened while pulling his trailer over a long hill, then it slowly progressed till it was happening as soon as the engine hit full temperature. We have the Heads in being rebuilt right now, won't have them back till late next week but I am 100% sure this is the problem.
Maybe the Sea Foam treatment could have cleaned up the valve stems but I really doubt it, the build up on the valve stems felt rock hard to me.
I did advise my buddy to Drive it Like You Stole it once in a while to blow out the carbon. He laughed and said he will try. I think all the low RPM putting around did not help him keep the valves clean.
Hope this helps another owner get fixed up.
June 1, 2025 UPDATE:
Follow up from my Feb 24 post. The 99 Vortec Silverado engine is still running perfectly after the valve job. It was a carbon build up issue on the valves causing it to hang the valve open. That one is fixed!