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Coolant Capacity

142K views 12 replies 8 participants last post by  bobcat302  
#1 ·
I just learned a valuable lesson today.

Don't trust a shop to know your truck/Duramax.

I just took my truck into a well known radiator shop today for it's 1st flush. (It's first 5 year one). I had read countless 'how-to' DIY threads on the topic but I just didn't feel like dealing with all the issues (what ever happened to top fill caps and bottom petcock valves?) I also don't like the messy disposal issues.

When they finished the job I looked at the bill and noticed that the shop put in 2 gals of DexCool. I quickly pulled out my Duramax Owners Manual and noted that the Cooling capacity was almost 25 quarts - thus needing at least 3 gals of DexCool to provide a 50/50 ratio. I showed it to the service manager and he said, "Well, I looked it up and my computer shows it takes only 21 quarts - and we generally have a 2 gal rule of thumb for V-8s.

I stood my ground and explained the math to the guy (1/2 of 25 is 12.5 quarts which is much closer to 3 gals than 2 gals) and told him that the mixture is now too diluted. I said I'm sorry that this didn't get done correct... But that's why I came to this shop - thinking that I wouldn't have to educate them. They specialize in cooling systems. He spent the next 10 mins still looking at the computer saying, it shows 21. I then said, "well, unless it shows 16 quarts - 2 gals is still too little to achieve a 50-50 ratio".

The shop owner then came up and when I explained what my concern was and showed him the Duramax manual, he immediately had them pull my truck back in, re-flush the system (adding 3 new gals of Dexcool this time).

I'm sure that in the long run it may have never have caused a problem - but it sure made me feel better getting it right.

My takeaway on all of this is that you don't have to always know how to do a certain job - but you should always research it to know the basic steps/parts.
 
#4 ·
Man I love it when you can prove service managers wrong :lol: I took our family's Safari van for an oil change yesterday. We get coupons in the mail for a $30 oil, lube and filter from Active Green and Ross, and all it is is an oil change so no big deal on a "chain" garage. I walk in and say to the service manager "I have an appointment for an oil change for an 04 Safari, and here's this coupon." He told me I couldn't use it, and I asked why, and he said "Your van takes like 15-16L of oil and that coupon is only good for up to 5L." I straight up told him that it took right around 5L, and that we've used that coupon at oil changes for the last 10 years at the same shop. He then tried convincing me that he had a "2012 in the other day that took 16L." I just told him to have the oil change done for 3pm and walked out.

[/rant]

And apparently this "service manager" knows of a new model of the Safari introduced in 2012?!?! :lol:
 
#5 ·
Yeah it's good to be educated on our trucks. This is a great place to learn all the stuff that you may not think about, but should know.
 
#6 ·
Good case for use of the 50/50 pre-blended coolant products. I use Final Charge ELC for all of my stuff from heavy diesels on down to pickup gas engines and I only purchase it in 50/50 premix. Any trust I might have had in dealer and OEM shops dissipated from my thinking quite a long time ago. Even the Cummins OEM shop near me couldn't get coolant right on my 2006 Cummins ISX 15L in my last semi truck. Similarly, The GM dealers near me leave a lot to be desired when it comes to competence.

I also like the pre-blended coolant products because the water in them is de-mineralized and de-ionized which is best for coolant system use. I don't do the coolant service on all my vehicles all the time, but when I do go to a shop to have it done, I bring the coolant to the party. That way I know what is going in and that it is mixed to the proper levels.
 
#7 ·
Duramax cooling system capacity is actually 24.7 quarts, so he was closer than you think. But when doing a cooling system "flush" you are actually exchanging the coolant, typically with a machine that puts new coolant (already mixed 50/50) into the system as the old is leaving. Duramax trucks are particularly difficult to exchange due to the way the inlet and outlet work. The best method I have found to do a more complete job may seem silly, but it actually works better than any machine connected to the truck (the machines do a very ineffective job at actually exchanging the coolant on this engine). I replace the block heater, which gets over 85% of the coolant out of the system, then fill it with fresh premixed dexcool. It usually takes a little over 4 gallons of premix using this method. The only residual coolant is low-laying in hoses and the various little crevices in the block, but I can assure you it's by far and away the most effective mehtod.

So busting his chops over 1/2 gallon not being shoved into the system during the process is rather silly.
 
#8 ·
I'm not interested in going all 'OCD' about this but I have an expensive truck that I'm keeping up with the manufacture's specs on service.

My only point is to know more than the average Joe - as the people you trust often don't care about your investment like you do.

Not sure what you mean by (only) a 1/2 gal difference.
I knew it was a 24.7 Qts capacity (I said "almost 25" in the post)
BTW 25 is closer to 24.7 than 21 is - but had they given me 21 Qts of 50-50 I wouldn't have bust their chops. I rec'd a much more diluted blend...
They initially only put in 2gals (8 Qts) of pure DexCool - which would only yield 16 Qts of 50-50 mix (then filled the remainder of the system with just water)
I'm sure NASA can figure out what that (diluted) ratio was... All I knew is it was no where close to 50-50
The shop owner (a GMC Duramax owner himself) even sided with me saying they just don't get a lot of Duramax's in the shop so the shop guys don't know.

Heck, the truck will run on pure water but that's not how I want to maintain mine.

When you pay for something you should expect the job done right.
 
#10 ·
Not a darn thing wrong about wanting things done right. No OCD issues at all. Coolant needs to be at the proper mix for both hot and cold temps. Any less than the necessary mix skews the effectiveness. Pump seals need a proper level of mix to ensure they are lubricated properly as well. It is a little more complicated than just anti-freezing and anti-boiling.

I did the same thing with the OEM shop on my 2006 Cummins ISX 15L. They did the coolant wrong. I had them flush it out and refill with the proper coolant. They had added SCA's (Supplementary Coolant Additive) to the coolant when it was a no nitrite Extended Life Coolant that did not use SCA's. Screwed the coolant up. Even in the commercial heavy diesel shops, you get so-called "techs" that never seem to keep up with the technology in their profession.

The owner is always wise to follow up and demand the correct thing. Follow the old slogan... Trust, but verify".
 
#11 ·
bhpdbrad said:
I'm not interested in going all 'OCD' about this but I have an expensive truck that I'm keeping up with the manufacture's specs on service.

My only point is to know more than the average Joe - as the people you trust often don't care about your investment like you do.

Not sure what you mean by (only) a 1/2 gal difference.
I knew it was a 24.7 Qts capacity (I said "almost 25" in the post)
BTW 25 is closer to 24.7 than 21 is - but had they given me 21 Qts of 50-50 I wouldn't have bust their chops. I rec'd a much more diluted blend...
They initially only put in 2gals (8 Qts) of pure DexCool - which would only yield 16 Qts of 50-50 mix (then filled the remainder of the system with just water)
I'm sure NASA can figure out what that (diluted) ratio was... All I knew is it was no where close to 50-50
The shop owner (a GMC Duramax owner himself) even sided with me saying they just don't get a lot of Duramax's in the shop so the shop guys don't know.

Heck, the truck will run on pure water but that's not how I want to maintain mine.

When you pay for something you should expect the job done right.
No offense, but you don't come off as knowing more than the "average joe". Nothing you said tells me they dilluted a blend of anything. When doing a flush, or even a drain and fill, using 2 gallons of full strength doesn't indicate they would need to fill "the remainder with water". It just means they exchanged that amount when doing the flush. It doesn't mean your system is dilluted. The only way to tell if the system was dilluted is to use a hydrometer or refractometer (my tool of choice). If they just did 2 gallons of full strength, then it sounds like they did a drain and fill. It's nothing to get upset or unwound about, as that is the recommended service procedure for dexcool systems in lieu of doing an "exchange" or "flush".