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PCV System, Oil consumption and related problems

57K views 101 replies 17 participants last post by  K gibby  
#1 ·
I've mentioned some of these issues before but the most common problems seem to be overlooked. Almost every time something arises it is labeled AFM problem. Hopefully this will have a bit more explanation and give some something to consider. Granted the AFM lifters are not as robust as you would hope for so taking care of them would seem to be a top priority. From what I see other problems magnify weak points. Many things seem to be taken for granted. The biggest ignored problem I see is the PCV system itself. IMO it is a complete disaster and cause of most of the "AFM" problems. And the reason many still see oil consumption with AFM off. The AFM system may at times contribute to more oil vapor but what is causing it to be sucked into the combustion chamber? The vapor also should be minimized on the 2011 + years with the cap over the vent, yet still reports come in with oil consumption. The PCV is constantly introducing moisture to the crankcase and single biggest problem I see causing oil consumption, not AFM. You have a constantly open 10mm intake tube from the engine. The constant flow through a 10mm tube that is just to large and introduces moisture as well as fresh oxygen which is corrosive in itself. If the crankcase is not sealed it will pull even more volume as well as unfiltered unmetered air. Basically this system is contaminating the engine, oil intake valves and cylinders. But it seems everyone is focused on AFM and the idea of AFM. Basically the idea is sound. Not the best idea, I think there is a better way but there is no reason that a closed cylinder would have any problems if its not in taking and firing. Its only springing back and forth without combustion. In many ways you might think the AFM rings would last even longer. There is no reason for it to cause problems with the rings or anything else. The only problem I have seen with that is the oil drain holes are to small in the pistons. Combine that with dirty oil with contaminants from long OCI with constant addition of moisture and oxygen and its a recipe for a problem. Combine all of this, mix it up put it in a lifter and you have more problems especially with a weaker AFM or DOD lifter. Catch cans are a great addition to help keep this out of the combustion chamber but your crankcase is still contaminated. Everyone talks about how the fixes have not fixed the problem. This is because they are only minor issues while the real problem is never addressed. The single biggest problem IMO with these engine is the irresponsible PCV system. Put a smaller tube on it or even a PCV valve and see if that doesn't help the issue. Make sure the engine is sealed. Clean out the baffles in the valve cover. If you want more vacuum on the engine reduce the intake tube side, just be sure the engine is sealed. And check your spark plug gaps. This will compound the problem fouling plugs when burning oil. It will not burn a good mixture well if the heat isn't right. The gap affects the resistance, arc length and the amount of current it can carry therefore the heat and rate of combustion.

Something to consider.
 
#2 ·
I "warned" my friend who bought a 2013 5.3 about the AFM and he asked one of the mechanics at the dealer to explain the system to him. In short the mechanic told him he should be fine, and usually what they see to be the cause of AFM issues is poor maintenance, specifically dirty oil or waiting to long to service oil (is basically the info my friend relayed back to me). So that goes in line with your thinking.

If people are trusting the oil life monitors and going 10k-15k on an oil change, that may be part of it as well. Some synthetics are rated for that now but It seems like most on here don't trust those long oil change intervals.
 
#3 ·
Holy wall of text.

But most just shut off AFM and put a catch can and be done with it. The catch can (a good one) will catch most of the oil that otherwise would have been put back into the intake.

Just drain it regularly, and most importantly, do regular, responsible oil changes (not the 10k plus the truck will let you go sometimes) and you'll likely be just fine.
 
#5 ·
:lol: lot of it.

One point is that the engine suffers from this as well with the flow of moisture and air. I feel like a can is only part of it. Although if the can steps down fitting side essentially it's doing the same thing. I'm actually surprised to get a response though. Agree or disagree just out there to think about.
 
#8 ·
apcnc said:
:lol: lot of it.

One point is that the engine suffers from this as well with the flow of moisture and air. I feel like a can is only part of it. Although if the can steps down fitting side essentially it's doing the same thing. I'm actually surprised to get a response though. Agree or disagree just out there to think about.
You're saying too much fresh air is going into the crankcase and causing more problems. Have you experimented with reducing the amount and seen any notable change or is this a WAG?

I'm interested because my '16 4.3 is sitting with 4K miles and I'd like to do what I can to prevent these AFM/DI problems.
 
#12 ·
Azjeff said:
You're saying too much fresh air is going into the crankcase and causing more problems. Have you experimented with reducing the amount and seen any notable change or is this a WAG?

I'm interested because my '16 4.3 is sitting with 4K miles and I'd like to do what I can to prevent these AFM/DI problems.
Whatever you or anyone does to or for their vehicles is your choice. I'm not selling anything. I'm simply offering some info that may help. Thats what the purpose of the forum is for. But I'm not getting kickbacks from oil companies or whomever. Lol The first post seems pretty self explanatory. If I can help I will , I don't need to convince anyone. Neither should they be convinced. If anyone is interested consider this and make your own logical decision. But Imo if the first first post isn't convincing enough then, I'm not sure you'll ever be convinced. Basically it's about the basics fundamental facts not just my vehicle. But yes I have done this to my Sierra. Yes I had an oil consumption issue. Yes I had noisy lifters. Yes, I stopped both for about 40k mi so far. Yes I have the original spark plugs @ 107k. Yes AFM is active.
 
#13 ·
Don't know about all that other stuff but will say I think most people underservice their PCV system. I mean for something that costs like what $10 ? Most people never even change their PCV valve. Even mechanics I know that should know better.
Back in the day if the PCV system failed it would be immediately evident because you would physically see oil in the air cleaner. Now most vehicles have the breather side ported well away from the air cleaner and if the system fails its something you might not notice unless you actually remove the plenum.
 
#15 ·
apcnc said:
Azjeff said:
You're saying too much fresh air is going into the crankcase and causing more problems. Have you experimented with reducing the amount and seen any notable change or is this a WAG?

I'm interested because my '16 4.3 is sitting with 4K miles and I'd like to do what I can to prevent these AFM/DI problems.
Whatever you or anyone does to or for their vehicles is your choice. I'm not selling anything. I'm simply offering some info that may help. Thats what the purpose of the forum is for. But I'm not getting kickbacks from oil companies or whomever. Lol The first post seems pretty self explanatory. If I can help I will , I don't need to convince anyone. Neither should they be convinced. If anyone is interested consider this and make your own logical decision. But Imo if the first first post isn't convincing enough then, I'm not sure you'll ever be convinced. Basically it's about the basics fundamental facts not just my vehicle. But yes I have done this to my Sierra. Yes I had an oil consumption issue. Yes I had noisy lifters. Yes, I stopped both for about 40k mi so far. Yes I have the original spark plugs @ 107k. Yes AFM is active.
No convincing needed here. I'm onboard with keeping the dirty crankcase fumes out of the intake to help with both DI and AFM problems. Never gave a thought that fresh air was a source of contamination to the oil or that too much was coming into the crankcase then into the intake. I admit to not fully understanding what happens with air flow direction and volume under different driving conditions, WOT, coasting downhill, etc.

Have you posted elsewhere what you've done to your Sierra PCV system?
thanks
 
#17 ·
Ill try to get some pics but the detail IMO is more important than the "wall" of text. It's an explanation with the ideas and theory behind. A picture does not give that detail. Also there is not a lot to this and different ways to go about it as stated. The basic principle is limiting the amount of flow. Which can be done many different ways. If you have a catch can, install a 1/8" NPT reducer from you size if larger.

Mine is cut from the 10mm Nylon tube with 5/16 heat shrunken with 1/4" tube heated into it. From there is goes to a push lock to 1/8" NPT into the outlet side of a small filter, using a 40 micron tin/copper particulate/moisture separator element. From the inlet side it comes back out through the 1/4" tube to the 5/16-10mm to the valve cover in the same setup as the intake side. On the passenger side, I split the line and inserted the 5/16 with 1/4" tube inside it and put the entire thing back together.
 
#20 ·
Still not 100% sure what your doing (that's where pics come in) but it does sound like you are trying to limit the amount of vapors that can escape the crank case.

I'm my opinion, that's not the best thing to do. To me, that's asking to blow out some seals. No different than taking your axle breather, and restricting that.

The ideal setup would be a simple open breather system. Just vent any vapors straight out. Almost all of the older diesel (heavy duty) had a road draft tube. Just a tube going from the valve cover right out to under the truck. No filters, no nonsense.

The newer motors still have a similar setup depending on the application. For example, I work for International and some of out motors can have an open breather put on them and others can't. School busses for example, can not.

Even the "open" breather still has a filter on it to catch the oil which drains back into the oil pan.

The closed breathers have a real issue of letting oil pass into the intake which really gums up the turbo and charge air coolers.
 
#22 ·
Gasoholic6.2L said:
If you're doing what it sounds like you're doing, don't take this personal, but I don't think that's a good idea at all. Restricting air flow of your crankcase breather is likely to force oil into places it ought not to be.
No problems here. But I have to disagree obviously. :D I do agree with the contamination of blow by but not that it is the only source. As far as blowing a seal or forcing oil into places I believe my engine would have to be worn out to come close to that but I will add a pressure gauge and check it under load etc. I will be surprised if build any positive pressure, if so I believe it will be minimal.
 
#23 ·
In theory, in a motor that is in sound condition, you will have more "pressure" at idle and lower rpm. And less "pressure" at higher rpm and higher engine load. This is due to the compression making the rings seal better.

This is most easily seen in the diesel side of things. If you get a motor that was sitting idle alot, the cylinder liners can become glazed over and shiny, and you then start to notice compression entering the bottom end.

But a diesel is different than a gas motor since its bad to see a shiny cylinder wall on a diesel. Whereas a gas motor, that's the norm. I just rebuilt a motor at work with 500k on it that still had the original cross hatching on the cylinder walls.

But I digress. It will be interesting to see if your way does anything beneficial over the usually catch can setup.
 
#25 ·
Yes I'm using a filter as a can. Tin/copper 40 micron element with a small poly carbonate bowl. 3 oz maybe. I had dropped the size of the of my line to .18 and just recently dropped to .125.

Btw... I did put a gauge one the system with the line running through the window. The needle did not move so I removed the line to see if any positive pressure comes out ... Only vacuum and it's still a considerable amount our vacuum being reduced to 1/4 capacity.