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Brake fliud leaking

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15K views 7 replies 3 participants last post by  boxer712  
#1 ·
Hello, I've got a 2006, 2500HD, 6.0, in the pictures attached ive got brake fluid leaking from one of the main connections on/from
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my master cylinder. The connection is circled in my pics. My question is, can I buy a gasket for this and stop the leaking? If not, could I make a gasket? Or is it something that needs to be replaced. Not trying to be cheap, just don't wanna replace parts that don't seem to be broken. The brakes started feeling a bit spongy/weird yesterday when driving. Thats when I noticed the leak. I'm no master mechanic but small jobs like this i usually handle myself. I replaced all of the Brake pads and rotors 1 year ago. So all of that should be in good shape, however I've never encountered this problem on any of my previous vehicles so any input is appreciated. Thanks,
Bo
 
#2 ·
First, make sure what kind of fluid it is, as it could be either brake fluid from the MC, or power steering fluid from the hydroboost.

Second, there should be NO fluid at that junction, putting a gasket there would just mask the problem. Something has failed inside the MC or the hydroboost. From working on my truck, I couldn't find any sort of rebuild kit for the MC, so needed to buy a replacement for it, and while there are rebuild seal kits for the hydroboost, from reading the instructions, to do it right, you need to cut/replace parts that the kits don't include, and that aren't readily available (at least that I could find), so again, replaced it.
 
#4 · (Edited)
I helped my friend fix a leaking hydro boost on his Suburban. Fixed it with this one seal. The toughest part is getting the unit out of the vehicle. PITA up under dash work. Then you need reverse torx sockets to break the unit open and get to that seal. You don’t need to loosen any brake lines. Just unbolt the master and move it forward with the lines still attached. I think I remember also needing crows foot socket wrenches to get the hydraulic lines loose from the hydro boost unit.

 
#6 ·
Determined thats its definitely power steering fluid. Checked my reservoir and it was low, got called in to work this weekend so I won't be turning any wreches this weekend. Is my truck ok to drive like it is? As long as I keep power steering fluid in it? Or is it an accident waiting to happen? Thanks
 
#7 ·
It should work fine if you keep the fluid level from getting too low. Usually the first symptom of fluid too low will be growling from the pump when you turn the wheel. Followed by slight binding in the steering when turning the wheel.

That’s how it was with my friends Suburban anyway. It never showed symptoms in the braking, only steering symptoms when fluid got low. His was leaking pretty bad and had been for a while.